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CNC Profiling Discs

Product Description

These products replace expensive dedicated full form diamond dressing rolls by allowing the user to generate profiles using the CNC capability of the machine tool.

Their design uses both natural and synthetic diamond and incorporates the latest developments in diamond processing and 'man made' diamond technologies. Both individual and/or 'bulk' stones are used, as illustrated below. Diamond specification is dictated by the application, some of the parameters for which are shown below.

The diamond layer is fixed in a sintered metal body to give maximum product performance.

A standard range of designs are available from stock with 'dedicated' profiles being supplied on request.

Diamond Types

 

Standard Shapes

BENEFITS FROM PROFILING OVER FULL FORM DRESSING

  • Flexibility - same dresser produces a variety of shapes
  • Improved productivity - reduced machine set ups
  • Short dressing cycles
  • Disc profiles are re-lappable
  • Lower dressing forces
  • Reduced dresser inventory
  • Lower spindle dressing power
  • Standard shapes available from stock
  • Ability to impart different degrees of dress to wheel
  • Linear growth is predictable and occurs radially

General Tolerances Achievable (mm)