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Vitrified Wheels 

Saint-Gobain Abrasives  

  • Has over 13 years of manufacturing quality Vitrified CBN Wheels. 

  • Is registered under BSI (certificate FM 14090) BS EN ISO 9001:1994

  • Service gives product engineers with considerable field experience both in the UK and abroad.

  • Research and Development facility ensures the latest technology is incorporated into wheel design. bond formulation and manufacturing techniques

  • Vitrified wheels are second only to diamond in hardness, with twice the hardness and 4 times the abrasion resistance of conventional aluminium oxide wheels. 

  • Vitrified wheels utilise a high temperature ceramic bond which is thermally stable at up to 1000 °C.

The Advantages

  • REDUCES OVERALL GRINDING CYCLE TIMES

    The longer dress intervals and high speed grinding capability of Vitrified CBN wheels enable reductions in floor to floor times.

     

  • EXCELLENT FREE CUTTING ABILITY AND GRINDING EFFICIENCY

    The porosity of Vitrified CBN wheels reduces grinding resistance and gives good chip clearance.

     

  • GOOD TRUING AND DRESSING ABILITY

    The selection of porosity and bond allows truing and dressing to be carried out efficiently

     

  • LONG LIFE

    High Bond strength means that dressing intervals are extended

     

  • CONDITIONING

    Modifying the dressing parameters enables variation in surface finish

     

  • HIGH PRECISION

    Vitrified bond CBN wheels are able to grind to tight tolerances

     

  • SOLVES GRINDING PROBLEMS

    The CBN Grit and Vitrified bond are an excellent combination on normally difficult to grind materials

     

  • IDEAL IN HIGH VOLUME PRODUCTION GRINDING

    The long life and grinding performance of Vitrified CBN wheels are well suited to automated / CNC production systems

     

  • BETTER QUALITY PARTS

    The cool cutting characteristics of Vitrified CBN can impart compressive stresses into the work piece.

       

Materials

 

 

VITRIFIED CBN WHEELS are most suitable for grinding steels and cast irons over 55 Rc.

 

Examples include :

  • Bearing Steels

  • Chilled Cast Iron

  • H.S.S.

  • Heat Resistant Nickel Alloys

Typical Applications

  • INTERNAL GRINDING

    Constant velocity joints

    Gear boxes

    Bearings

    Injector nozzles

    Camforms

  • SURFACE GRINDING

    Creep feed form grinding

    Slot grinding

  • TOOL GRINDING

    Taps

    Drills

    End Mills

    Broaches

  • CYLINDRICAL GRINDING

    Camshaft

    Crankshaft

    Spindles, shafts

    Bearings

 

WHEEL RANGE

  • 3mm to 600mm Diameter

  • Segmental and Continuous Rim Construction